Intelligent Factory Solutions

The Future is Now with Industry 4.0!

Start Your Digital Transformation

Manufacturers today are seeking efficiencies in production, and the way to transform their business through Industry 4.0. To realize Industry 4.0 does not have to necessitate a major infrastructure overhaul that costs a lot of money. Intelligent factory solutions have the ability to connect and extract data even from unconnected legacy systems, and compute and visualize the data for intelligent management and data-driven digital transformation.

Business Insights

Business Insights

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Business Insights

Overall Equipment Effectiveness Solution

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Factory Energy Management Solutions

Three Steps to Start Your Industry 4.0 Journey

Manufacturers today are seeking efficiencies in production, and the way to transform their business through Industry 4.0. To realize Industry 4.0 does not have to necessitate a major infrastructure overhaul that costs a lot of money. Intelligent factory solutions have the ability to connect and extract data even from unconnected legacy systems, and compute and visualize the data for intelligent management and data-driven digital transformation.

Acquisition01a

With WISE-PaaS/EdgeLink edge data acquisition software, data collected from different machines and multiple facilities goes through the edge into one single platform, either on-premises or in the cloud platform.

Computing01a

With WebAccess/SCADA software, data is aggregated in the on-premises server, or directly transmitted into the WISE-PaaS cloud platform. Data is analyzed and visualized with the industrial application software.

Management01a

Using contextualized and visualized data, both real-time and historical, in the Industry 4.0 Situation Room, enables managers to gain significant intelligence and actionable insights for optimizing operation efficiency.

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KPI Management

Production KPI allows production performance to be measured and compared for real-time management. It also provides immediate customizable notifications so that appropriate people can be alerted in an unexpected factory floor condition or event.

Remote Access, Anytime Anywhere

Mobile access to dashboard empowers operators to view data and get insights proactively. It also supports managers to ascertain business intelligence, make decisions, and determine appropriate actions to take.

Dashboard Visualization

User-centric, custom dashboards provide a quick overview on factory operational KPIs. The dashboard visualizations include trends, graphs, diagrams, tables and process displays.

Real-time Data Management

It also allows users to view real-time and historical data in the Industry 4.0 Situation Room to support the managers to have efficient data-driven decision making.

Start Your Digital Transformation

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Real-time Production Management

Machine status can be monitored as machine running, error, idle, and machine stopped. Integrated with MES, the work-in-process (WIP) information can be connected to machine status for analyzing and improving overall production efficiency.

Production Management: Day Shift & Night Shift

The comparative production analysis of day and night shifts can be examined in detail on a daily basis, to further evaluate and improve the performance.

Energy Consumption Overview

An overview of past energy profiles and current energy consumption data provides a systematic approach to identify problem areas and prime targets for energy reduction.

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Energy Consumption and Cost Analysis

Production is usually the largest energy consuming part of a factory. Energy consumption data and costs can be analyzed and compared with utility bills to help improve energy efficiency and wastage.

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Machine Availability Management

The runtime of each machine can be counted to calculate machine availability that reflects the percentage of planned production time the machine is available for operation. Machine availability can be utilized to evaluate the return on investment (ROI).

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Changeover Efficiency Management

The average changeover time can be calculated to analyze daily efficiency. To figure out the small differences, accurate scheduling changeovers at the right time can improve operation efficiency.

Energy KPI Management

KPI settings allow users to measure and review energy usage and efficiency of each department, reducing energy waste and improving energy efficiency.

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Machine Utilization and Energy Efficiency

Production-integrated energy management enables machine availability tracking with machine energy consumption, to enhance operational efficiency and allow preventive maintenance.

Unleash the Power of Industry 4.0

Solution Ready Package

Industrial Application

Overall Equipment Effectiveness Solution

  • Rapid configuration of OEE solution
  • Intelligent platform improves machine availability
  • Easy data management to optimize production efficiency
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Factory Energy Management Solution

  • Rapid configuration of FEMS solution
  • Intelligent platform improves energy saving
  • Easy data management to optimize energy efficiency

On-premises Server

OEE Server

  • HPC-8212 with Xeon Silver 4110 8 core
  • WinSvr2016 + PostgreSQL + Office
  • WebAccess 8.4 unlimited
  • iFactory/OEE application with a maximum of 2000 machines supported
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FEMS Server

  • HPC-8212 with Xeon Silver 4110 8 core
  • WinSvr2016 + PostgreSQL + Office
  • WebAccess 8.4 unlimited
  • iFactory/FEMS application with a maximum of 2000 devices supported

Edge Computer

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ME Edge - Cell

  • MIC-7700 with i3 7101E
  • Win10 + PostgreSQL
  • WebAccess 8.4 300 tags
  • iFactory OEE & FEMS application embedded with 1 license, maximum of 5 licenses supported

Work Order HMI

iFactory-SRP-HMI

Touchable HMI

  • Check in & out software (client)
  • WOP2070T with 128MB flash
  • Barcode scanner (1D)
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ME Edge - Line

  • MIC-7700 with i5 7500
  • Win10 + PostgreSQL
  • WebAccess 8.4 1500 tags
  • iFactory OEE & FEMS application embedded with 10 licenses, maximum of 30 licenses supported

Tower Light Sensor Module

Sensor Module

  • Transferring light signals into Modbus/RTU
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ME Edge - Shop

  • MIC-7700 with i7 7700T
  • Win10 + PostgreSQL
  • WebAccess 8.4 5000 tags
  • iFactory OEE & FEMS application embedded with 100 licenses, maximum of 200 licenses supported

Field Controller

Facility Controller

  • IEC61131 programming language
  • Built-in edgelink function
  • Periodic logger for data buffering on SD card
  • Linux Kernal 3.12 RT
  • Zigbee/Wi-Fi/3G/4G
  • Built-in AI/DI/DO

Data Gateway

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Equipment Gateway

  • IEC61131 programming language
  • Built-in edgelink function
  • Periodic logger for data buffering on SD card
  • Linux Kernal 3.12 RT
  • Zigbee/Wi-Fi/3G/4G
  • 2 x RS-485 isolated serial ports

Equipment Gateway

  • IEC61131 programming language
  • Built-in edgelink function
  • Periodic logger for data buffering on SD card
  • Linux Kernal 3.12 RT
  • Zigbee/Wi-Fi/3G/4G
  • 4 x RS-485 isolated serial ports

Equipment Gateway

  • IEC61131 programming language
  • Built-in edgelink function
  • Periodic logger for data buffering on SD card
  • Linux Kernal 3.12 RT
  • Zigbee/Wi-Fi/3G/4G
  • 6 x RS-485 isolated serial ports

Want to Know More?

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Industry 4.0 Solutions (SRP)

Industrial IoT Solutions

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WISE-PaaS Marketplace

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